TOYOTA × XTRITON PG-90E Smart Painting Demo
TOYOTA Taomiao Motor Successfully Adopts XTRITON PG-90E
The well-known TOYOTA dealership in the Taomiao region, Taomiao Motor, has built a strong reputation for exceptional quality and meticulous service. Its painting technicians bring over 30 years of hands-on experience, maintaining extremely high standards for color accuracy and paint finish uniformity.
However, in the face of increasingly intense market competition and a growing shortage of young skilled workers, the dealership decided to introduce the XTRITON biomimetic intelligent spray painting robot PG-90E, combined with AI-driven automatic coating technology, to jointly achieve new heights in both quality and operational efficiency.
Phone: 03-461-1878
No. 162, Zhongyuan Road, Zhongli District, Taoyuan City, Taiwan
Taomiao Motor has long faced challenges such as unstable traditional painting processes, repeated repainting, and rising labor costs. These issues closely mirror the broader difficulties highlighted across the automotive body and paint industry, including a shortage of skilled craftsmen, quality that depends heavily on individual technicians, and excessively high rework rates.
Hardware Meets Intelligence: PG-90E with AI Vision Recognition
The PG-90E features a high-sensitivity biomimetic robotic arm and precision spray nozzles, integrated with an AI-driven image recognition system to accurately identify vehicle geometry and coating areas. This fully aligns with the XTRITON PG-90E capability to recognize vehicle bodies and record coating zones, automatically generating optimal spray paths and parameters for consistent, high-quality results.
When a classic black TOYOTA vehicle enters the paint booth, the PG-90E’s AI scanning system automatically identifies the doors, hood, and rear trunk, then sets the spray parameters and average coating thickness. Even when operated by different technicians, it consistently delivers rich, uniform paint coverage with no runs or streaks.
Color Consistency and Quality Stability
The XTRITON PG-90E delivers three major quality advancements: results that are unaffected by human factors, precise color matching, and consistent coating thickness and uniform coverage. Leveraging the PG-90E’s high-precision control, TOYOTA Taomiao Motor uses the AI biomimetic spray robot to dynamically fine-tune spray speed and angles based on real-time monitoring—significantly reducing color variance and rework rates in automotive painting.
Color Innovation: Custom-Formulated XTRITON Paint Finishes
TOYOTA Taomiao Motor and XTRITON collaborated to develop limited-edition vehicle colors. Using the PG-90E, a thin base coat is first applied, followed by layer-by-layer point spraying of XTRITON’s custom-mixed paints. AI intelligence precisely controls droplet distribution to create rich gloss and deep visual layering. This specialized process achieves stable paint film consistency through automated coating records and high-precision motion control.
AI 自動噴塗技術 品質與效率的躍進
TOYOTA 桃苗汽車引進 PG‑90E 後,每月烤漆產能提升,返工率下降一半,團隊師傅亦從重複操作中解放,可將更多心力放在細節檢驗與客製色彩搭配上, 未來,TOYOTA 桃苗汽車計劃將 PG‑90E 與雲端色庫連動,由客戶手機選色後,數據直接傳至車廠,實現「線上到車間無縫一體化塗裝」,展望未來「人機共創技術傳承」,並穩健落實在地方車廠的數位轉型與品質革新之路上 。
透過這次導入,不只是噴塗品質與效率的躍進,更是桃苗汽車在新一代智慧製造時代的實踐示範。
(文章取自 TOYOTA 桃苗汽車 2025/06/21觀察)
文章來源:https://www.facebook.com/tung6620/videos/4263389227215612
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